Pile Flattening
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Pile Flattening and Trafficking, Crushing and Matting, Corn Bowing

Also Known as Trafficking as the reference implies this is where the surface pile crushes down in areas of concentrated use. i.e. down the centre walkway of a corridor.

Crushing is when the face yarn fail to maintain its retention while Matting is when the fibres fuzz and entangle so that the yarn appears as one. This is usually found on areas where walking from smooth vinyl flooring onto carpet, the carpet is absorbing the dirt and grease as if it were a door mat. It also occurs after poor cleaning has taken place and soap residue is left in the carpet. 

The degree of the flattening is dependant usually on the density of the tufts of pile. The quality of yarn and quality of the underlay.

Your face yarn is an important issue in determining why your yarn is crushing. Also, is there is a warranty covering your problem but for it to be covered, an installation that meets British Standards Institute standards will be necessary.

The tighter and closer the pile, the less the flattening and the appearance is retained as one tuft holds up the next.

The tighter and closer the pile will usually generate a higher price because the quality will be greater.

When looking at flattening and trafficking complaints certain factors require to be considered.

  1. Is the material specification correct for the installation?
  2. Is the correct type of vacuum cleaner being used? (See Vacuum cleaners)
  3. Is the correct cleaning and maintenance procedures taking place? (See Cleaning)
  4. Is there a soil attracting residue in the carpet left during the manufacturing process?
  5. Has the underlay been under specified?

Pile flattening / trafficking which result in carpet shade changes do not constitute as a form of complaint UNLESS the carpet specification is incorrect and the carpet is unfit for the purpose to which it is intended to be used. This may be a complaint directed to the place of purchase rather than the manufacturers.

If your carpet meets minimum installation standards, then if there is still an argument Laboratory testing will normally be required for a manufacturer to honor a warranty.

hexapod_crushing. The following is an example of some of the performance tests offered:
Dupont pilling & fuzzing (TRL-609 severe random tumble)
Accelerated soiling (AATCC 123)

Roll chair testing

Tetrapod walker (ASTM D-5251)

The picture and reference in this frame is being used with permission from:

INDEPENDENT TESTING LABORATORIES.
Stain resistance
P.O. Box 1948
Moisture Impact Penetration
Dalton, Georgia 30722-1948
Hexapod Testing (ASTM D-5252)
Foot Traffic Testing (CRI TM-100/ASTM Draft

 

 

Corn Bowing

Description
At times, your carpet or rug seems to have well defined areas or rows of tufts that appear to have fallen with their tips embedded in the carpet pile.

Cause
The problem of "corn bowing" happens when the overall density of pile yarns is not adequate, vis-à-vis the height and the thickness of the yarn, to support them. Specially, softer, more pliable yarns may do not have the elasticity to spring back up. This problem is not caused by the cleaning process, though it may become more obvious just after cleaning.

Description
Vacuuming and raking the pile yarn perpendicular to the traffic pattern helps to correct corn bowing of a moderate degree. But it may not treat acute problems of this nature.

 

 

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